Generic OBD-II / Powertrain

P0416 - P0416 Usually Means the Secondary Air System Switch Valve B Is Malfunctioning

P0416 is a generic OBD-II code for a secondary air injection switch valve B malfunction.

This is a generic OBD-II guide that can apply across many makes. Exact test flow, sensor locations, and repeat failure patterns can still vary by manufacturer and engine family.

Severity

Medium

Keep driving?

Usually short trips only

Most likely cause

A failed valve, wiring fault, or vacuum issue is usually the first place to look.

DIY friendly?

Basics first

First checks take 10 to 20 minutes for the first checks. No special tools are usually needed for the first checks.

Can you keep driving?

Can you keep driving?

Stop driving if any of these apply

  • !The engine starts running much worse, stalls, or the warning light flashes.
  • !The vehicle begins to overheat, knock, or lose power sharply while the code is active.
If the light is steady and the vehicle still drives normally: Often yes for a short time, but it should not be ignored.

What to check first

Step-by-step checks

  1. 1

    Free - no tools

    Let the exhaust cool before checking the valve and plumbing

  2. 2

    Free - no tools

    Inspect the switch valve, connector, and harness for heat damage or moisture

  3. 3

    Basic tool needed

    Check whether the code appeared after wet weather, cold starts, or recent exhaust work

  4. 4

    Basic tool needed

    If the valve is vacuum-controlled, inspect the solenoid and hose routing too

  5. 5

    Basic tool needed

    If scan data is available, compare commanded operation with actual response

If the code returns

  • -If the valve sticks or does not move, the valve itself moves higher on the list.
  • -If the harness movement changes the fault, wiring repair should come first.
  • -If the code returns after replacement, recheck the command and supply side again.

Background

What this code means

P0416 is a generic OBD-II code for a secondary air injection switch valve B malfunction.

The ECU is seeing the valve behave in a way it does not trust, so flow into the exhaust is not happening the way it should during the cold-start strategy.

Diagnosis

Common causes

Most common

Failed switch valve

The valve may be sticking or not moving correctly.

Common

Vacuum supply or solenoid issue

The valve may not be getting the correct command or pressure.

Common

Connector or wiring fault

A poor connection can make the valve look bad.

Possible

Moisture intrusion

Water can corrode the valve or connector and affect operation.

Avoid these mistakes

What not to do

  • xDo not replace the sensor or valve first if there is obvious wiring, connector, or vacuum damage.
  • xDo not ignore drivability changes just because the code sounds like an emissions fault.

Parts

Parts that may need replacing

PartTypical costNotes
Secondary air switch valve$80-$300Relevant when the valve itself is malfunctioning.
Vacuum line or solenoid repair$15-$120Worth checking if the system uses vacuum control.
Connector repair$15-$120Useful if the plug or pins are damaged.

See also

Related OBD codes

Source notes

Generic OBD-II (SAE J1979 / ISO 15031-5). P0416 was expanded around common secondary-air switch-valve malfunctions, including vacuum issues, wiring damage, and moisture-related problems.

This guide is written as a generic multi-make reference, so bulletin history, sensor locations, and repair order can still change by manufacturer and engine family.

This is generic OBD-II guidance and should not override vehicle-specific service information. Exact diagnosis and repair steps vary by make, engine family, and model year.

Last reviewed: 2026-04-10

Reference: Open reference

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